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 NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
VRP4-80A1Ax
* * * * * * * Non-Isolated High Efficiency
RoHS Compliant
* * * * * *
Rev.B
Output Over-Voltage Shutdown OCP/SCP Low Output Ripple Power Good Signal Remote On/Off Over Temperature Protection
Fixed Switching Frequency Low Cost Excellent Thermal Performance Output Voltage Trim Current Share
Description
The VRP4-80A1Ax is a non-isolated dc/dc converter that operates from a nominal 12 Vdc source. This unit can provide a precisely regulated output voltage from 0.6 Vdc to 5.0 Vdc and can deliver up to 80 A of output current. This unit is designed to be highly efficient and low cost. The converter is provided in an industry standard package.
Part Selection
Output Voltage 0.6 V - 5.0 V Input Voltage 10.8 V - 13.2 V Max. Output Current 80 A Max. Output Power 400 W Typical Efficiency (Vo=3.3 Vdc) 93% Model Number Active High VRP4-80A1A0 Model Number Active High 1 VRP4-80A1AB
Notes: 1. VRP4-80A1A0 and VRP4-80A1AB are with different heatsink. 2. All part numbers above indicate RoHS 6. Change the second letter "R" to "7" for RoHS 5 part numbers. 3. Add "G" suffix at the end of the model numbers listed above to indicate "Tray Packaging".
Absolute Maximum Ratings
Parameter Input Voltage (continuous) Output Enable Terminal Voltage Ambient Temperature Storage Temperature Min -0.3 V -0.3 V 0 C -55 C Typ Max 15 V 15 V 70 C 125 C Notes
Input Specifications
Parameter Input Voltage Input Current (full load) Input Reflected Ripple Current (pk-pk) Input Reflected Ripple Current (rms) I t Inrush Current Transient Turn-on Voltage Threshold Under Voltage Threshold
2
Min 10.8 V -
Typ 12 V 20 5 10.2 V 9.5 V
Max 13.2 V 40 A 35 10 1A s 10.6 V 10 V
2
Notes
With simulated source impedance of 1 uH, 5 Hz to 20 MHz. Use a 1000 uF/16 V electrolytic capacitor with ESR=0.1 ohm max, at 100 kHz at 25C.
Note: All specifications are typical at 25 C unless otherwise stated.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Output Specifications
Parameter Output Voltage Set Point Vo1 V Vo1 V Load Regulation Vo2.5 V Vo2.5 V Line Regulation Vo2.5 V Vo2.5 V Regulation Over Temperature (0 C to +70 C) Output Current Current Limit Threshold Output Ripple and Noise (pk-pk) Vo=5.0 V Vo=3.3 V Vo=2.5 V Vo=1.5 V Vo=1.0 V Vo=0.6 V Output Ripple and Noise (rms) Vo=5.0 V Vo=3.3 V Vo=2.5 V Vo=1.5 V Vo=1.0 V Vo=0.6 V Turn On Time Rise Time Overshoot at Turn on and off Output Capacitance ESR1 m Transient Response 50% ~ 100% Max Load Settling Time 100% ~ 50% Max Load Settling Time Vo=All 300 mV 100 uS 300 mV 100 uS Test conditions: di/dt = 2.5 A/uS; Vin =12 V; Ta=25C, Co=4700 uF. 0A 90 A 0 uF 110 A 0.3% Vo 9 mV 0.02% Vo/C 80 A 150 A 80 mV 80 mV 60 mV 60 mV 50 mV 50 mV 40 mV 40 mV 30 mV 30 mV 25 mV 25 mV 10 mS 3 mS 0.5% 4700 uF 0.6% Vo 12 mV -1.5 % Vo -10 mV +1.5 % Vo +10 mV Vin=Vinmin, Io=Iomax Min Typ Max Notes
Test conditions: 0-20 MHz BW, with a 1 F ceramic capacitor and a 10 uF Tantalum cap at output.
Note: All specifications are typical at 25 C unless otherwise stated.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
General Specifications
Parameter Efficiency Vo=5.0 V Vo=3.3 V Vo=2.5 V Vo=1.8 V Vo=1.5 V Vo=1.2 V Vo=1.0 V Vo=0.6 V Switching Frequency Output Voltage Trim Range Over Voltage Protection Over Temperature Protection MTBF Dimensions Inches (L x W x H) Millimeters (L x W x H) Dimensions Inches (L x W x H) Millimeters (L x W x H) Weight 2.58 x 1.25 x 0.608 65.53 x31.75 x 15.44 TBD VRP4-80A1AB 2.58 x 1.25 x 0.763 65.53 x31.75 x 19.38 VRP4-80A1A0 91% 89% 88% 86% 85% 81% 79% 70% 0.6 V 110% Vo,set 95% 93% 92% 90% 89% 86% 83% 75% 250 kHz 115%Vo,set 105 C TBD 5V 130%Vo,set Min Typ Max Notes
Measured at Vin=12 V, full load.
Trim pin is open, Vo = 0.6 V. Vin=12 V, Io=full load. The temperature of heatsink. Calculated Per Bell Core SR332 (IO = 80%Iomax; Vin=12 V; Ta = 25 C)
Note: All specifications are typical at 25 C unless otherwise stated.
Control Specifications
Parameter Remote On/Off (Active High) Signal Low (Unit Off) Signal High (Unit On) Current Source/Sink PwGood (PowerGood) PwGood = High = Power Good PwGood = Low = Power Not Good 2.4 V 0V 5.25 V 2 mA 0.4 V 4 mA -0.3 V 2V 0 mA 0.8 V Vin,max 3.3 mA Remote On/Off pin is open, unit is off. Min Typ Max Notes
Output Trim Equation
The Trim resistor should be connected between the Trim+ pin and Trim- pin.
R trim
1 .2 = ( K ) Vo - 0 . 6
Vout Module Trim+ Rtrim Trim-
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Efficiency Data
Efficiency Curve 95.0% 90.0% 85.0% 80.0% 75.0% 70.0% 65.0% 60.0% 55.0% 8 20 40 Output Current(A) 60 80
95.0% 90.0% Efficiency Curve
Efficiency
10.8 V 12 V 13.2 V
Efficiency
85.0% 80.0% 75.0% 70.0% 8 20 40 Output Current(A) 60 80
10.8 V 12 V 13.2 V
Vo=0.6 V
Efficiency Curve 95.0% 93.0% 91.0% 89.0% 87.0% 85.0% 83.0% 81.0% 79.0% 77.0% 75.0% 8 20 40 Output Current(A) 60 80
98.0% 96.0% 94.0% 92.0% 90.0% 88.0% 86.0% 84.0% 82.0% 80.0% 8 20
Vo=1.2 V
Efficiency Curve
Efficiency
Efficiency
10.8 V 12 V 13.2 V
10.8 V 12 V 13.2 V
40 Output Current(A)
60
80
Vo=1.8 V
Efficiency Curve
Vo=2.5 V
Efficiency Curve
Efficiency
Efficiency
98.0% 96.0% 94.0% 92.0% 90.0% 88.0% 86.0% 84.0% 82.0% 80.0% 8 20 40 Output Current(A) 60 80
10.8 V 12 V 13.2 V
98.0% 96.0% 94.0% 92.0% 90.0% 88.0% 86.0% 84.0% 82.0% 80.0% 8 20 40 Output Current(A) 60 80
10.8 V 12 V 13.2 V
Vo=3.3 V
Vo=5.0 V
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Thermal Derating Curves
VRP4-80A1A0 VRP4-80A1AB
Vo=1.2 V
Vo=1.2 V
Vo=3.3 V
Vo=3.3 V
Vo=5.0 V
Vo=5.0 V
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Ripple and Noise Waveforms
12 Vdc input, 0.6 Vdc/80 A output
12 Vdc input, 1.2 Vdc/80 A output
12 Vdc input, 1.5 Vdc/80 A output
12 Vdc input, 1.8 Vdc/80 A output
12 Vdc input, 2.5 Vdc/80 A output
12 Vdc input, 3.3 Vdc/80 A output
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Ripple and Noise Waveforms (continued)
12 Vdc input, 5.0 Vdc/80 A output Note: Ripple and noise at full load, 0-20 MHz BW, with a 10 uF tantalum cap and a 1uF ceramic cap at the output, and Ta=25 deg C.
Transient Response Waveforms
Vout= 0.6 V 0%-50% Load Transients
Vout=0.6 V 50%-0% Load Transients
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Transient Response Waveforms (continued)
Vout=1.2 V 0%-50% Load Transients
Vout=1.2 V 50%-0% Load Transients
Vout=1.5 V 0%-50% Load Transients
Vout=1.5 V 50%-0% Load Transients
Vout= 1.8 V 0%-50% Load Transients
Vout=1.8 V 50%-0% Load Transients
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Transient Response Waveforms (continued)
Vout=2.5 V 0%-50% Load Transients
Vout=2.5 V 50%-0% Load Transients
Vout=3.3 V 0%-50% Load Transients
Vout=3.3 V 50%-0% Load Transients
Vout=5 V 0%-50% Load Transients
Vout=5 V 50%-0% Load Transients
Note: Transient response at di/dt = 2.5 A/uS, with extemal electrolytic cap 4700 uF, and Ta=25 deg C.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Mechanical Outline
VRP4-80A1A0
VRP4-80A1AB
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 * Tel 201-432-0463 * Fax 201-432-9542 * www.belfuse.com
NON-ISOLATED DC/DC CONVERTERS
10.8 Vdc - 13.2 Vdc Input 0.6 Vdc - 5.0 Vdc/80 A Output
Mechanical Outline (continued) Pin Connections
Pin 1 2 3 4 5 6 7 8 Function Trim+ N/A GND PwGOOD TrimIshare GND GND Pin 9 10 11 12 13 14 15 16 Function Enable SenseSense+ Vin Vin Vin Vout Vout Pin 17 18 19 20 21 22 23 24 Function GND Vout GND Vout GND Vout GND Vout
Note: VRP4-80A1A0 and VRP4-80A1AB are with the same pin function.
RoHS Compliance
Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products.
(c)2007 Bel Fuse Inc. Specifications subject to change without notice. 110607
CORPORATE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
FAR EAST Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com
EUROPE Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com


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